Structural composition of the electric forklift | Five core modules

Thickened integral frame body structure

The frame is the core load-bearing body of the electric forklift. Our factory’s whole series of CPD forklifts adopts national standard thickened steel integrated stamping and welding molding, which is different from ordinary thin steel splicing frames. The overall rigidity is strong, anti-distortion, and not easy to deform. The tail adopts an integrated weight structure with a scientific weight ratio to ensure that the full-load lifting does not raise the tail, and the driving is stable and does not tilt sideways. The chassis of the whole vehicle has been reinforced, and the ground clearance is reasonable, which can adapt to the gravel, slightly uneven ground, and high-frequency start-stop operations in the factory area.

Door frame hydraulic lifting system

The lifting system is composed of outer door frame, inner door frame, lifting chain, hydraulic cylinder, hydraulic pump station, fork rack and fork. It is the core working structure of the forklift responsible for lifting, stacking, loading and unloading of goods. The whole series is equipped with a high-precision wear-resistant chain and a thickened wear-resistant slide as standard. The lifting is smooth and not stuck, full load does not shake, and does not be biased. The hydraulic system adopts high-quality sealing accessories to prevent oil leakage and pressure relief, and the continuous lifting pressure is stable for a long time.

Battery power supply system

The original factory of CPD series electric lift truck is equipped with industrial-grade lead-acid batteries as standard, with sufficient capacity, solid endurance and no false standard, which can meet the stable operation of the factory for 8 hours in a single shift. The battery adopts a large-capacity pole plate design, which is stable for charging and discharge, resistant to repeated charging and discharge, and suitable for daily high-frequency operation. At the same time, it supports the upgrade of lithium iron phosphate power battery. Lithium electricity has the advantages of fast charging, long life, low temperature resistance and no memory loss, which can meet the 24-hour continuous operation scenarios of cold storage and multi-shift.

Electronically controlled driving walking system

The whole vehicle is equipped with an intelligent electric control system, a walking drive motor, a hydraulic working motor, an accelerator and a controller assembly to realize the intelligent control of the whole vehicle’s walking, steering, lifting and speed regulation. The electric control system has multiple intelligent protection of soft start, slow deceleration, overload protection, overheating protection, low-voltage protection, smooth start without rushing, stop without stuttering, effectively protecting the driver, goods and the whole vehicle structure.

Vehicle safety protection system

All models are equipped with perfect industrial safety configuration as standard, including overload automatic power-off protection, emergency power-off switch, parking brake, driving warning, lighting system, roof frame safety protection, anti-skid shock-absorbing seat, anti-skid tires, reversing prompts and other full set of safety devices. Overweight lifting automatically cuts off the power, which effectively avoids the dumping of goods and equipment damage; the high-strength protection of the body roof frame prevents high-altitude falling objects from injuring people.

Quickly match models by load tonnage

Quickly match models by load tonnage | Three core advantages

Directly operated by the factory, saving the price difference between intermediaries

Unlike the multi-layer distribution trade intermediaries in the market, we are a physical electric forklift manufacturer factory with a standardized production workshop. The whole machine is independently controlled from steel plate stamping, frame welding, hydraulic system assembly, battery support, and there is no brand premium and intermediary price increase. Unified factory quotations for global procurement customers. Large-scale purchases can apply for ladder wholesale prices according to the order volume. Regional agents with long-term cooperation can also enjoy exclusive agent protection policies and quarterly rebate support.

The advantage of ultra-low operation and maintenance cost

Compared with internal combustion diesel forklifts of the same tonnage, the daily energy consumption cost of battery powered forklifts can be reduced by more than 70%, and there is no need to regularly purchase diesel, oil, filters and other consumables. The lead-acid electric lift truck is suitable for conventional power frequency charging, and the lithium electric supports fast charging technology. The night shift gap can meet the needs of multi-shift warehousing operations in a short time. The structure of the whole machine is simple, and the engine, exhaust pipe, fuel pipeline and other wearable accessories are all canceled, which greatly reduces the daily maintenance items and maintenance expenses.

Authoritative certification + long-term quality assurance

The product parameters and safety standards of the full range of construction material forklifts meet the access regulations of the vast majority of countries such as Europe, the United States and Southeast Asia, and customers do not need additional qualification documents for customs clearance. When all factory forklifts have non-man-made damage failures, we provide spare parts reissue and remote technical guidance. Overseas cooperative customers can rely on our global parts warehousing system to quickly purchase original replacement accessories, which completely solves the worries of overseas buyers that accessories are difficult to collect and have a long maintenance cycle after equipment failure.

Why choose our electric forklift?

Zero emission and low noise

The whole machine has no internal combustion engine exhaust gas emissions, and the operating noise is controlled within 65 decibels, which meets the rigid requirements of a clean production environment for food, pharmaceutical and precision electronics workshops. The use of closed factories, cold storages and indoor warehouses will not produce exhaust gas pollution, which perfectly adapts to the environmental protection policy control scenarios of various countries. It is an environmental protection rectification and replacement fuel fork. The best plan for the car.

Low cost of use

Except for the equipment procurement cost in the early stage, the subsequent energy consumption and maintenance expenses are comprehensively better than diesel forklifts. There is no continuous consumables expenditure on fuel, oil and three filters, and the number of wearable parts is greatly reduced. The enterprise is accounting for a 3-5-year cycle, and the comprehensive use cost can be saved by more than 60%, which is effectively compressed from the long-term operation level of the enterprise. Warehousing operation and maintenance expenses.

Dual batteries are optional

Lead-acid battery is the best choice for cost performance, suitable for single-shift daily work; industrial-grade lithium iron phosphate battery can be optionally equipped with fast charging, 1.5-2 hours of fast charging to replenish electricity, to meet the needs of two-shift and three-shift continuous operation of the logistics warehouse, lithium battery is resistant to low temperature, anti-attenuation, and the endurance attenuation amplitude of cold storage under minus 25℃ cold storage conditions is controlled at 10%. Within.

Tires are both wear-resistant and shock-absorbing

1~2.5 tons of small tonnage is equipped with solid tires as standard to prevent puncture and wear resistance; 3/3.5 tons of mid-end models use inflatable tires to improve shock absorption comfort; 4~5 tons of heavy-duty unified heavy-duty solid tires are suitable for harsh working conditions, and the tire specifications are all international common inch models, which are easy to purchase and replace overseas and local to solve the problem of buyers’ later tires. Procurement is a difficult problem.

Selection of core hydraulic and motor accessories

Key drive motors, hydraulic pump stations and electronic control components are selected from high-quality supporting brands in the industry. The frame is welded with thickened national standard steel. The factory’s full-load bumps and lifting durability test meet the standards. The failure rate of the whole vehicle is much lower than that of low-configured miscellaneous forklifts, which greatly reduces the cargo turnover losses caused by customers’ later shutdown and maintenance.

Lead-acid battery vs lithium battery: how to choose?

Frequently asked questions

Q: How to choose a lithium-electric forklift and a lead-acid forklift? Which one is more suitable for my warehouse conditions?

Answer: Single-day single-shift operation within 8 hours, limited budget, choose the original factory’s standard lead-acid model, the procurement cost is lower; continuous operation of two shifts a day or more, cold storage low-temperature environment, pursuit of long service life, priority is to choose lithium-electric customized, fast charging, durable, low-temperature performance is stronger, can tell us the operation time and environment, customer service Free assistance in model selection.

Q: Can you support branded OEM customization? What items does the customized content include?

Answer: The full series of products support OEM/ODM branding, which can customize the body LOGO, product color matching, product instructions and outer packaging. At the same time, it supports the door frame height, fork size, and various accessories optional modification. Foreign trade agents can negotiate long-term exclusive brand cooperation policies.

Q: How to purchase after-sales accessories for heavy duty electric forklifts, and how long is the delivery cycle for overseas procurement of accessories?

Answer: Conventional wearable accessories are stocked in bulk all year round. Customers who need accessories can inquire and place an order at any time. Small accessories will be signed for international express delivery in 7-15 days, and large accessories will be shipped with sea containers. Relying on many years of export logistics resources, the delivery time limit of accessories can be controlled.

Q: Can forklifts be equipped with optional accessories such as side shifters and cabs?

Answer: All CPD models can be equipped with various optional accessories on demand. Closed cabs, fork side shifters, anti-slip tires, and high door frames can be customized and added. When quoting, note the optional items to calculate the full price of the full set.

Q: Are the load, stacking channels and body sizes marked on the product page empty or full-load actual measurement data?

Answer: All CPD series forklift parameters on this site are rated full-load actual measurement values, which are completely consistent with the original factory parameter table data you received. The load, turning radius, right-angle stacking channel, and ground clearance are all calibled under the rated load full load conditions, and there is no empty load virtual standard parameters.

Q: 3-ton CPD30-D and 3.5-ton CPD35-D are inflatable tires or solid tires as standard? Tire configuration of more than 4 tons?

Answer: CPD30-D/35-D original factory standard configuration 28X9-15 inflatable front wheel + 18X7-8 inflatable rear wheel; 1~2.5 tons, 4~5 tons full series is equipped with solid rubber tires as standard at the factory. If the configuration needs to be changed, it can be adjusted before placing an order.

Q: What is the standard lifting height of the door frame? Can it be raised to 4 meters/4.5 meters?

Answer: The maximum lift of the standard door frame of the whole series is 3000mm, and the height of the door frame of the 4~5 ton model is 2340mm; the height of the full tonnage can be customized to increase the height of 3.5m~5m non-standard door frame, and the original factory parameter table of the model will be updated synchronously after customization.

Technical Parameters