HZS180X Containerized Concrete Batching Plant Export to Indonesia

Infrastructure projects in Indonesia exhibit diverse characteristics, with significantly different demands for concrete mixing equipment depending on the project type. The HZS180X Container Concrete Batching Plant, with its flexible installation method, stable production efficiency, precise metering accuracy, and environmentally friendly production characteristics, perfectly adapts to the needs of various infrastructure projects in Indonesia, providing customized concrete production solutions for different types of projects.

In the past, many engineering projects still relied on traditional mixing methods or small and medium-sized mixing equipment, resulting in low production efficiency, insufficient quality stability, and limited transportation radius. As project scales continue to expand, engineering contractors have gradually realized that to ensure construction progress, reduce overall costs, and improve project quality, it is necessary to introduce a modern concrete mixing plant system with high capacity, standardization, and sustainable operation.

It is against this backdrop that a large Indonesian engineering contracting group launched a new round of concrete production system upgrade plans. After multiple rounds of technical comparisons and international supplier research, they ultimately chose the EPDAS HZS180X Modular Concrete Batching Plant as their core production equipment solution.

Customer Needs Analysis: High Capacity + Fast Deployment + Strong Adaptability

During the initial project research phase, the customer presented the EPDAS team with several key technical and operational requirements:

Complex site conditions

The construction area was near a port and industrial zone, with limited space and a tight construction schedule. The customer hoped the container concrete mixer plant would have a modular design to reduce on-site foundation construction and allow for quick installation and commissioning.

High efficiency requirements for transportation and deployment

Due to the tight project schedule, the time window for equipment manufacturing, shipping, and on-site installation was limited. The customer preferred a containerized design solution to enable rapid sea transportation and convenient cross-border logistics operations.

High operational stability and intelligence

Considering the varying experience levels of local operators, the customer hoped the system would have high automation control capabilities, comprehensive safety protection logic, and fault warning functions to reduce maintenance difficulties.

Long-term scalability and controllable maintenance costs

In addition to meeting current project needs, the customer also hoped the equipment would have good replicability and potential for secondary deployment, providing conditions for subsequent project expansion or relocation to other regions.

The core competitive advantages of the HZS180X in terms of market adaptability.

Addressing the specific needs and challenges of the Indonesian market, the containerized batching plant has undergone localized upgrades in design concept, performance configuration, and functional optimization, creating a differentiated competitive advantage and perfectly meeting the actual needs of Indonesian infrastructure projects.

In terms of transportation and installation adaptability, the HZS180X adopts a fully containerized modular design. The entire machine consists of multiple standard container units, with a maximum external dimension of 44.3 × 21 × 18.6m. It can be easily transported to project sites on various Indonesian islands via sea and land transport without requiring special transportation equipment. Compared to traditional fixed batching plants, the HZS180X does not require deep foundation excavation; it only requires a leveled site with a foundation bearing capacity of ≥200kPa for installation. The installation process does not require large lifting equipment and can be completed through modular assembly. The entire equipment installation and commissioning cycle only takes 15-20 days, shortening the time by more than 60% compared to traditional equipment, significantly reducing installation costs and time costs for projects in remote areas of Indonesia.

In terms of environmental protection and policy compliance, the Modular Concrete Batching Plant fully complies with the Indonesian government’s green environmental protection standards, establishing a complete environmental production system. The equipment adopts a closed structure design, with sealing devices in all stages of aggregate conveying, mixing, and unloading, effectively preventing dust leakage; it is also equipped with an active dust collection system with a large dust collection area and a dust removal efficiency of over 99%, significantly reducing dust pollution at the construction site. For wastewater and waste residue generated during concrete production, the HZS180X can be equipped with a residual concrete recycling and separation system, achieving complete recycling and reuse of slurry and aggregates, meeting the environmental requirements of zero emissions and zero pollution. This reduces the customer’s raw material costs and meets the Indonesian government’s environmental policies. In addition, the equipment can utilize recycled aggregates such as fly ash and slag during the production process, supporting low-carbon concrete production and contributing to Indonesia’s energy transition goal of “23% renewable energy by 2025”.

In terms of operation and cost-effectiveness, the Container Concrete Batching Plant adopts a fully automatic control system, equipped with a bilingual Chinese and Indonesian operation interface. The dynamic interface display and monitoring system allows for real-time observation of the operating status of various parts of the mixing plant. The operation is simple and easy to understand, allowing even local construction teams with limited professional expertise to quickly get started. The equipment boasts high metering accuracy, with aggregate metering accuracy reaching ±2%, and cement, fly ash, water, and admixture metering accuracy all reaching ±1%, meeting the strict requirements of high-end infrastructure projects in Indonesia for concrete strength grades (C60 and below). In terms of cost-effectiveness, the HZS180X effectively controls equipment manufacturing costs through large-scale production and optimized local supply chains. At the same time, the equipment has a low failure rate and low maintenance costs, resulting in a 20-30% reduction in overall operating costs compared to similar international products, perfectly matching the Indonesian market’s demand for cost-effective equipment.

Through practical application in several typical infrastructure projects in Indonesia, the core advantages of the HZS180X containerized concrete mixing plant have been fully verified, mainly reflected in the following aspects: First, strong adaptability to various scenarios, perfectly matching the needs of infrastructure projects in various scenarios such as highways, bridges, ports, airports, industrial parks, and real estate, providing customized solutions for different types of projects; second, excellent environmental adaptability, with technical upgrades specifically designed for the high temperature, high humidity, heavy rainfall, and high salt spray concentration of the Indonesian tropical environment, ensuring long-term stable operation and low failure rate; third, high production efficiency, with a theoretical production rate of 180m³/h, meeting the needs of large-scale infrastructure projects for high-intensity, continuous production; fourth, stable concrete quality, high metering accuracy, good mixing uniformity, and a concrete strength pass rate of over 99%, meeting the quality requirements of high-end infrastructure projects; fifth, outstanding environmental performance, achieving zero emissions or recycling and reuse of dust, wastewater, and waste residue, complying with the Indonesian government’s environmental policies; sixth, low operating costs, low equipment failure rate, low maintenance costs, high raw material utilization rate, and low labor costs, resulting in a high return on investment for customers.

These core advantages make the HZS180X Containerized Concrete Batching Plant highly competitive in the Indonesian infrastructure market, becoming the preferred equipment for more and more Indonesian customers, contributing Chinese strength to the rapid development of Indonesia’s infrastructure construction.