Main Components Of Dry Mix Batching Plant
Aggregate Batching System
Includes multiple aggregate silos (sand, gravel, etc.), feeding devices (such as vibrating feeders or belt scales), and conveyor belts
Precisely measures different grades of aggregate according to the mix ratio and conveys them via conveyor belts to a central unloading point
Powder Storage and Supply System
Mainly consists of cement/fly ash silos, screw conveyors, and metering scales
Stores powder materials and precisely feeds them through sealed pipelines to prevent dust generation
Water and Admixture System
Comprises water tanks, admixture storage tanks, flow meters, and pumping devices
Quantitatively adds water and liquid admixtures (must be mixed in proportion with aggregates)
Control System
Manual control panel or semi-automated instruments (expandable PLC)
Operate the start/stop of each module, display metering data, and support formula storage
Unloading and Conveying Device
Central unloading hopper + slide chute or short belt conveyor
Convey the mixed dry material into the concrete mixer truck
Dust Collection System
Pulse baghouse dust collector or cyclone dust collector
Collect dust generated during powder feeding to meet environmental protection requirements
Steel Structure Frame
Modularly designed support platform and maintenance walkway
Integrate all system units for quick installation and relocation
Dry Mix Concrete Plant Vs. Traditonal Concrete Plant: How To Choose?
| Feature | Dry Concrete Mixing Plant | Traditional Concrete Plant | Purchase Recommendation |
| Mixing Method | Only batching (no central mixer), relies on truck mixer for mixing. | Includes a central mixer (twin-shaft, planetary, etc.) for complete mixing. | Choose dry mix if you have enough mixer trucks and prefer controlling mixing time/slump manually. |
| Customization | Fully customizable. – Number/size of aggregate – Cement feeding system – Water/additive system – Fixed or mobile configuration. | Standard models available, with limited customization (e.g., mixer type, storage capacity). | Dry mix is ideal for specialized projects requiring tailored setups. |
| Control System | Manual (control panel with switches) or semi-automatic (control cabinet + digital display). | Mostly fully automated (computer + software + PLC control). | Prefer dry mix if you need simpler, hands-on control. Traditional plants suit high-volume, automated production. |
| Structural Design | Simple, modular, and compact. | More complex, includes mixer and additional components. | Dry mix is easier to transport/install, requiring less foundation work. |
| Foundation Requirements | Lower (simpler structure, no heavy mixer). | Higher (needs strong foundation for mixer and silos). | Dry mix is better for temporary sites or areas with weak soil conditions. |
| Suitability | – Users who understand concrete mix ratios. – Projects needing adjustable slump/volume. – Companies with ample mixer trucks. | – High-volume commercial production. – Trade-oriented clients (ready-mix concrete). | Dry mix = manual transmission (more control, less automation). Traditional plant = automatic transmission (turnkey operation). |
Advantages of Dry Mix Concrete Plant
Lower energy consumption and lower operating costs
The dry ready mix concrete plant only performs batching without mixing, reducing energy consumption components such as mixing motors and hydraulic systems, resulting in significantly lower operational power consumption. Due to the absence of complex mixing equipment, the failure rate is low, and routine maintenance only requires inspection of the metering system and conveying equipment, thereby reducing long-term usage costs.
Highly customizable
Customisable according to customer requirements, including the number of aggregate silos, cement supply method (pneumatic/screw conveying), control system (manual/semi-automatic), and fixed or mobile station configuration, to flexibly adapt to different project requirements. Fully enclosed batching + efficient dust collection system reduces dust emissions, compliant with green construction standards, particularly suitable for urban or environmentally sensitive areas.
Adaptable to special construction requirements
Construction companies can flexibly control concrete quality by adjusting mixer truck mixing time and water addition, precisely controlling slump. This is suitable for long-distance transportation, special concrete, and other scenarios, preventing pre-mixed concrete from setting or segregating during transportation. When necessary, mobile dry mix batching plant can serve as an emergency backup system for traditional mixing plants, maintaining basic production capacity during main equipment maintenance to ensure project continuity.
Packing & Delivery
Technical Data
| Model | GHZ60 |
| Productivity | 50~60m³/hr |
| PL1600 Aggregate system | Storage bins 4×6 m3 |
| Vibrator MVE100/3 | |
| Scale hopper 1.6 m3 | |
| Feeding belt conveyor 11kw | |
| Belt width 650mm | |
| Cement scale
| Scale hopper 500kg |
| Vibrator MVE60/3 | |
| Butterfly valve SD250 | |
| Water scale | Scale hopper 250kg |
| Butterfly valve SD100 | |
| Water pump 2.2kw | |
| Additive scale
| Scale hopper 30kg |
| Butterfly valve SD50 | |
| Water pump 1.1kw | |
| PE Storage bucket 1.5m³ | |
| Main structure | Outer frame (25U-bar welding) |
| Leg braces and triangle braces | |
| Ladder & handrail | |
| Tires and chassis movement system (OPTIONS) | |
| Hopper for gathering materials | Hopper |
| Wear-resistant liner plate | |
| Rubber cylinder | |
| Pneumatic control system | Air compressor 7.5kW |
| Oil-water separator | |
| Solenoid valve | |
| Air ropes and connectors | |
| Electrical control system | Integrated control cabinet |
| Voltammeter | |
| Buttons and indicator lights | |
| Weighing display instrument | |
| Control computer and software (OPTIONS) | |
| Uninterruptible Power Supply 500VA (OPTIONS) | |
| Cement screw conveyor | Φ219×9m (OPTIONS) |
| Cement silo | PSC100 set (100 tonnes OPTIONS) |
