Main Components Of Foundation Free Concrete Plant
Mixing system
Mix various raw materials in the mixing main unit to form uniform concrete. The mixing main unit adopts a twin-shaft forced mixer with high mixing efficiency and good mixing uniformity.
Dosing system
The aggregate silo of ready-mixed concrete is a device for storing aggregates such as sand and stone. Various raw materials are weighed according to accurate proportions and transported to the main mixer for mixing.
Cement Silo
Horizontal cement silo stores cement and prevents moisture intrusion to ensure that the cement does not get damp or deteriorate during storage. The screw conveyor transports the cement from the silo to the weighing bucket.
Control system
Automatically control and manage the entire concrete batching plant, including control of raw material metering, conveying, mixing and other processes, as well as data recording, fault alarm and other functions.
Weighing system
Weighing sensors provide accurate measurement for aggregates, cement, water and additives. Batching indicators can display real-time weight data during operation.
Aggregate feeding system
Bucket elevators lift aggregates for storage or mixing. Bucket elevators are compact options for vertical aggregate transmission.
How Does A Foundation-Free Batching Plant Work?
The various systems of the modular concrete batching plant cooperate and work together to ensure efficient and environmentally friendly concrete production.
Aggregate Processing
Aggregates such as gravel, sand, and pebbles are loaded into the batching equipment using a wheel loader. The materials are weighed based on the mix design, separated into batches, and transferred via belt conveyor or skip hopper to the mixer for processing.
Cement and Fly Ash
Cement and fly ash are stored in silos at the rmc plant to maintain their quality. These materials are delivered to the mixer via screw conveyors. If your specific mixing requirements require changes to these components, adjustments can be made.
Additives and Water
Additives are metered by the additive pump and sent to the water metering system. Once all the materials are loaded into the mixer, press the mix button. The materials are blended for the set time, resulting in fresh concrete that is ready to use.
Installation requirements for foundation-free batching plant
The design of the foundation-free batching plant aims to reduce the need for conventional permanent concrete foundations. However, to ensure the safe and reliable operation of the equipment, proper site preparation and structural support remain essential.
Site Selection and Spatial Planning
An appropriate installation site should be selected, and sufficient space must be reserved for equipment assembly, aggregate storage, cement silo placement, concrete mixer truck access, and routine maintenance operations.
The site layout should also facilitate material handling and concrete loading, while ensuring the safe passage of vehicles around the batching plant.
Ground conditions and bearing capacity
The ground in the installation area must have sufficient load-bearing capacity to support the equipment and its operating loads.
Based on site conditions and the batching plant design, ground preparation may include grading, compaction, installation of drainage systems, or construction of structural supports.
The “foundation-free” design does not mean that the batching plant can be installed directly on untreated soil.
Structural support and equipment leveling
The batching plant must be installed on a suitable support system in accordance with the manufacturer’s engineering specifications.
Before commissioning, the stability, alignment, and levelness of the supporting surfaces and structural components shall be inspected.
Any additional support or anchoring requirements shall be determined based on the equipment design and the results of the site assessment.
Drainage and Environmental Considerations
Complete drainage facilities shall be provided to prevent water accumulation around the equipment and its supporting structures.
The site layout must also take into account dust control, wastewater treatment, noise mitigation, and the requirements of relevant environmental protection regulations.
Power and utility connections
In accordance with the technical specifications of the batching plant, prepare the corresponding power supply, grounding system, water supply facilities, and other utility systems.
Power supply and electrical installation work must comply with local safety regulations and be carried out by qualified personnel.
Equipment assembly and commissioning
After all components of the batching plant have been delivered to the site, the equipment shall be assembled strictly in accordance with the installation drawings and the manufacturer’s instructions. Prior to commissioning, the system shall undergo mechanical inspection, electrical inspection, weighing system calibration, control system testing, and operational commissioning.
Installation support provided by EPDAS
EPDAS can provide equipment layout guidance, technical documentation, installation instructions, and commissioning support based on the project scope.
We recommend that customers provide information such as on-site dimensions, ground conditions, required production capacity, and local installation requirements before placing an order.
How Much Is A Foundationless Concrete Batching Plant?
The cost of a foundation-free concrete batching plant depends on production capacity, equipment configuration, degree of automation, and transportation and installation requirements.
EPDAS offers customized solutions for concrete batch plants with an output of 90, 120 and 180 cubic meters per hour. Please contact our team to get a quote for the project based on your site conditions and production needs.
| Model | Price |
| MHZS 60 | $50,000-$60,000 |
| MHZS 180 | $130,000-$160,000 |
Advantages of Foundation Free Concrete Plant
Quick Installation
The modular concrete batching plant can be installed on flat, stable surfaces without the need for a fixed foundation, making it ideal for temporary sites. The modular design allows for rapid assembly and disassembly, significantly reducing setup time compared to traditional fixed plants.
Compact Structure
Its compact design makes it suitable for projects with limited space, allowing for efficient use of available area. Equipped with advanced computerized control panels, the plant offers precise mixing operations and real-time monitoring.
High Mobility
Designed for easy transportation, the foundationless concrete plant can be relocated to different sites as needed, enhancing operational flexibility. It features powerful stirring mechanisms, ensuring uniform mixing of materials for high-quality concrete production.
Foundation-Free vs. Traditional Concrete Batching Plant
When choosing between a foundation-free concrete mixing plant and a traditional fixed mixing plant, it is necessary to consider project requirements, site conditions, installation plans and long-term production needs.
The foundation-free design can reduce the need for large-scale permanent foundation construction; while the traditional mixing plant is more suitable for projects with established infrastructure and long-term fixed production requirements.
Key Differences
| Comparison Factor | Foundation-Free Concrete Plant | Traditional Concrete Plant |
| Foundation Requirements | Designed to reduce conventional permanent foundation work | Often requires engineered concrete foundations |
| Site Preparation | Requires suitable ground conditions and structural support | Requires foundation construction and site preparation |
| Installation | Modular structural design may simplify assembly | Installation depends on foundation completion and plant configuration |
| Relocation | May be easier to dismantle and relocate, depending on design | Relocation may involve more extensive dismantling and foundation work |
| Initial Construction | May reduce foundation-related construction costs | Foundation construction adds to initial project costs |
| Site Flexibility | Suitable for projects where reduced permanent construction is desirable | Suitable for established sites with long-term infrastructure |
| Best-Fit Applications | Temporary projects, changing sites, and projects requiring flexible installation | Long-term production facilities and permanent concrete plants |
Which type is right for your project?
The foundation-free concrete plant is suitable for projects that need to reduce permanent construction, require flexible installation, or may need to be relocated in the future.
Traditional fixed plants are suitable for long-term production facilities with planned permanent and fixed infrastructure.
The most appropriate option depends on actual ground conditions, production needs, equipment configuration, local regulations, and the total cost of the project.
Cases Of No Foundation Concrete Batching Plant
For more than 40 years, EPDAS has been focusing on the manufacture and export of ready mix concrete plants. Our comprehensive services include technical consultation, quotation, product delivery, spare parts supply, troubleshooting and repair, etc.
Our foundation free concrete batching plant can be quickly installed and disassembled, greatly reducing transportation and relocation costs. With more than 40 years of experience in concrete plant manufacturing, we are committed to providing modern and efficient concrete production solutions. EPDAS concrete plants are sold to 168 countries around the world. Check out our project examples:
Packing & Delivery
The concrete batching plant is packaged for easy transport and quick installation. The modular design enables components to be efficiently packaged and shipped, reducing logistics costs and getting the plant up and running quickly.
Major components such as the mixer, batching system and control panel are disassembled and securely packed in protective boxes. Packaging materials include custom crates and protective packaging to prevent damage during transportation. Components are shipped in standard shipping containers for international transportation.
Technical Data
| Model | MHZS90 | MHZS120 | MHZS180 |
| Central mixing console | JS1500 | JS2000 | MAO3000 |
| productivity | 90 cubic meters /hour | 120 cubic meters /hour | 180 cubic meters /hour |
| Main structure | Mixing platform steel frame + free base steel frame | ||
| Aggregate Storage | 4 boxes * 8m3 | 4 boxes* 12m3 | 4 boxes* 20m3 |
| Aggregate feed type | Belt conveyor (B=800mm, 22kw) | Belt conveyor (B=1000mm, 37kw) | Belt conveyor (B=1000mm, 45kw) |
| Aggregate waiting box | No | Yes | Yes |
| Aggregate weighing system | 4 sets (independent) | 4 sets (independent) | 4 sets (independent) |
| Cement weighing system | 2 sets (+ physical dust collector) | 2 sets (+ Electrostatic precipitator) | 2 sets (+Pulse dust collector) |
| Water weighing system | 1 Set (+1.5m3 plastic water tank) | 1 Set (+10m3 steel plate water tank) | 1 Set (+10m3 steel plate water tank) |
| Liquid Additive Weighing System | 1 Set (+2m3 plastic liquid tank) | 1 Set (+4m3 plastic liquid tank) | 2 sets (+8m3 plastic liquid tank) |
| Stirring power | 2*30kW | 2*37 kW | 2*55kW |
| Total Power | 113 kW | 136 kW | 200 kW |
| Dimensions | 30m*4m*10m | 36m*4.2m*12m | 46.5m*4.3m*13m |
| gross weight | 28 tons | 35 tons | 42 tons |
| Overall shape | The entire factory is lined up in a row, with free basic design. | ||
FAQ
Q1: Does the foundationless concrete batching plant need to be leveled?
A: Yes. Although foundationless batching plants are designed to reduce the construction of traditional permanent foundations, site leveling remains necessary. The installation site must have sufficient load-bearing capacity and stability to support the equipment and its operating loads.
Q2: How long does it take to install the concrete mixing plant without foundation?
A: The installation time of the foundation-free concrete plant depends on the mixing station model, equipment configuration, site preparation, transportation conditions and installation team. Generally, the conventional model only needs 3-7 days to complete the installation and commissioning and has the conditions for trial production.
Q3: What is the production capacity of concrete batch plant without foundation?
A:EPDAS provides non-foundation batching plant configurations such as EPMHZS90, EPMHZS120 and EPMHZS180, with rated production capacity of 90 cubic meters/hour, 120 cubic meters/hour and 180 cubic meters/hour respectively.
Q4: What is the difference between a non-basic concrete plant and a mobile concrete plant?
A: Foundation-free batching plants focus on eliminating the need for deep foundation civil works. The gravity is dispersed to the ground mainly through an integrated steel bottom box, and the structure can be a fast-die building block. Mobile batching plants emphasize portability and are typically equipped with tires, a tow hitch, and a foldable design, allowing them to be towed directly by a tractor.
Q5: What is the price of a concrete batching plant without foundation?
A: The concrete mixing plant price depends on its capacity, equipment configuration, degree of automation and project specific requirements. Other cost factors may include aggregate storage capacity, cement silos, weighing systems, electrical components, transportation, and installation and commissioning services.
Q6: Does EPDAS provide installation and after-sales support?
A: Yes. EPDAS provides technical support for ready-mix concrete batching plant projects, including equipment selection, configuration recommendations, technical documentation, and installation guidance.
Q7: Can the production efficiency and concrete quality of the non-basic batching plant be comparable to that of the traditional plant?
A: Totally. The core system of the foundation-free concrete plant is consistent with the traditional fixed station. As long as the ratio and measurement are accurate, the concrete quality and output efficiency (such as 25 m/h ~ 120 m/h) can fully meet international and industry standards.
Q8: No foundation concrete plant for which projects?
A: Projects with short construction period and frequent transfer (such as highway, railway, bridge and airport projects), limited site lease period, no permanent concrete building environment, complex geological conditions, extremely high foundation laying cost or terrain restricted remote areas, small and medium-sized commercial concrete supply stations.
